Aircraft Extrusion Tolerance

Aircraft Dimension Extrusion Tolerances

Profile tolerances are a key considerations in designing extrusions. Aircraft Extrusion Company understand the mechanics of working with aluminum. For each part we manufacture, we consider wall thickness, profile circumscribing circle size, location of dimension on the profile and the type of profile. We are also able to match the tolerance specifications with the right extrusion press size. While the aluminum industry provides standard dimensional tolerance guidelines for extruded aluminum profiles, flatness and twist, contours, straightness.

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Table of Extrusion Tolerances

Dimension Tolerance in inches Username
Up Thru 0.124 +/- 0.006 Alloy 2000 and 7000 Series
0.125 - 0.249 +/- 0.007 Alloy 2000 and 7000 Series
0.250 - 0.499 +/- 0.008 Alloy 2000 and 7000 Series
0.500 - 0.749 +/- 0.009 Alloy 2000 and 7000 Series
0.750 - 0.999 +/- 0.010 Alloy 2000 and 7000 Series
1.000 - 1.499 +/- 0.012 Alloy 2000 and 7000 Series
1.500 - 1.999 +/- 0.014 Alloy 2000 and 7000 Series
2.000 x 3.999 +/- 0.024 Alloy 2000 and 7000 Series
4.000 - 5.999 +/- 0.034 Alloy 2000 and 7000 Series
Corner and Fillet Radius
Sharp Corners +/- 0.016 Alloy 2000 and 7000 Series
0.016 - 0.187 +/- 0.016 Alloy 2000 and 7000 Series
0.188 and over +/- 10% Alloy 2000 and 7000 Series

We are proficient in SolidWorks and Autocad and cam translate engineering drawing and design.

We are proficient in SolidWorks and Autocad and cam translate engineering drawing and design.

About Tolerance

Profile tolerances are a key considerations in designing extrusions. Aircraft Extrusion Company understand the mechanics of working with aluminum. For each part we manufacture, we consider wall thickness, profile circumscribing circle size, location of dimension on the profile and the type of profile.